Lutherie - the making of guitars
This afternoon a replacement waterstone came in the mail and I took it out for a spin.
I find honing an edge to be a relaxing experience and a form of active meditation. These days I do most of my honing freehand so there are no jigs and gizmos to deal with. I like waterstones because I get a lot of tactile feedback on what is going on between the steel and the stone.
I like feeling two surfaces gradually becoming a single, sharp edge.
A blade becomes sharper and I become more relaxed.
Kenosuke Hayakawa, Japanese wood worker.
Friday is the only day I get to be in the workshop. Due to circumstances beyond my control, I had to take a day job to cover our bills and with this job I have to work four ten hour days, thus Friday is really the only day I get to myself. Weekends are just that, trying to catch up on yard and house work along with having some fun.
Don't worry, by mid-November I will be back in the studio workshop cranking out guitars and capos/cejillas!
My studio workshop is a bit of a mess because I have no proper storage for the likes of fretting tools, sandpaper, wood cauls, etc., etc., many of these things make up an organized chaotic mess on the floor underneath the window, or are cached away in cardboard boxes.
To remedy this situation and help make the studio workshop look like a real studio workshop, on Fridays I have been making two sets of drawers that will support a work surface.
You won't find any dovetails in these drawers, twenty five years ago I discovered that I find cutting squashed triangles a very, very boring task. Rectangles and squares really don't excite me, either. Curves and circles, the shape of a guitar, are much more pleasing to me.
A trim nail gun, a router, a table saw and some glue helped me put this very basic, rough and tumble set together.
The nail holes were filled, now the set awaits primer and paint. I still need to build a base and the work top.
Yesterday, I was able to do some work on a guitar neck that I made about four years ago. It is Spanish cedar with an East Indian rosewood face plate and it is for a guitar with about a 25 5/16" string length or 643mm. When I first made it I tried a different technique for carving the heel, that was using a short knife on a long handle instead of chisels. I almost ruined the neck because of a slip of the knife.
The headstock crest started out in the style of Santos Hernandez, but since I am focusing on making near bench copies of guitars by Hernandez y Aguado, and that there was enough wood left, I cut a HyA style crest. The field between the tuning machine slots will get rabbeted and stippled just like some of the original HyA guitars.
It is nice work to do and a bit of a challenge.
We have had over ten days of thunderstorms and rain here in this part of Colorado, a very soggy start to August. It's been so damp that I had to fire up the furnace! Lots of mushrooms are popping up and in the above photo you can see that the woodland pinedrops are growing at a phenomenal rate! This is less than one week's worth of growth!
This photo shows the saw filer for the Sierra Lumber Company at Lyonsville, California, circa 1900. This was an important job in a logging camp, as you can well imagine, especially for the men who worked as buckers. This photo is from the Digital Collections at CSU Chico.
This flume carried rough cut lumber from the Champion Mill in Lyonsville to a planing mill in Red Bluff, California, a distance of over 30 miles. The flume was abandoned in 1914, this photo shows a crew of men dismantling the flume. I was told that my grandfather, Rufus Wilson, helped dismantle this flume, I like to think that he is somewhere in this photo. Photo from the Digital Collections, CSU Chico.
Vintage Fulton Tool Company Transitional Jointer Plane, 26 inch. This is a good user plane. Bottom and sides were jointed, not much patina is left on sides and bottom. A piece of ebony has been inlayed to close the mouth, finish work on mouth has not been completed. 85% of japanning remains on metal parts. Knob is in good condition, tote has some dings, patina remains on top and ends of plane. No manufacture mark on plane body, Fulton Tool Co. is on the 2 5/8" wide plane iron which still has plenty of length for use and no pitting. Light pitting on plane cap. This plane needs a good home! Please direct any questions to firstname.lastname@example.org
A customer brought in this Epiphone Zephyr Emperor Regent without the original New York Pickups. Having rewound some in the past I have an understanding about how they are constructed. The owner wanted to try something different so I made a set of traditional single coil bar pickups in the same type of mounting rings as the originals. I milled delrin bobbins to surround the steel bars and used rare earth magnets. The covers are bent brass. Shaping the mounting rings was a challenge due to the curvature of the top.
The post Custom Pickups for Epiphone Zephyr Emperor Regent Varitone appeared first on James Roadman Instrument Repair.
On the bench is a curly walnut dulcimer having its head attached with hide glue.
It is important to attach a head onto a dulcimer, because if you don’t, it will go searching the night to find a head and the one it chooses could be YOUR HEAD!
But I digress.
This dulcimer is one of three I am currently working on. The other two dulcimers are ready for final preparation before receiving the finish and tomorrow this dulcimer will be ready to join them.
I wait until I have 3 or 4 dulcimers ready to go through the finishing process at the same time. I put the woodworking tools away, clean the shop, and dedicate the space to finish work for about a week.
After all coats of finish are applied the dulcimers hang on the wall for several days so the finish can further cure before being rubbed out.
While the finish is curing I start work on the next 3 or 4 dulcimers.
Lather, rinse, repeat.
You can see my work in progress by following me on Instagram.